ANALYSIS AND CONTROL OF CHEMICAL PROCESSES

Course objectives

I MODULE The main objective of the course concerns with the knowledge and use of chemical process analysis methods with specific application in the analysis of experimental data obtained in the laboratory in the characterization and optimization of processes. Dublin descriptor 1 Basic knowledge of statistical inference for data analysis; basic knowledge of experimental design and related statistical analysis; univariate and multivariate regression analysis. These objectives are achieved through the provision of classroom lectures. Dublin descriptor 2 Using experimental design tools and relative statistical analysis of the data; performing linear and non linear regression of experimental data and related statistical analysis. These objectives are achieved through computer classroom exercises. II MODULE A – Knowledge and understanding Students will be able to know and understand (knowledge acquired): - Problems related to the control of chemical processes, and how these problems can be solved through the formulation and systematic application of mathematical models. - The basic notions necessary for the analysis of system dynamics - The main strategies used for the control of chemical processes - The basic notions necessary for the design of the control system of a chemical process. B – Application capabilities Students will be able to: - Developing, through the application of conservation principles, lumped-parameter mathematical models of chemical processes. - Evaluate, through the analysis of the formulated mathematical models, how the dynamics of a process system changes as the operating and design parameters vary. - Analyze the dynamics of a nonlinear system through a study of its linearization. - Determine the response of a linear system to variations of the input variables. - Configure and size the control system of a chemical process. C – Making judgments - Being able to formulate own evaluation and/or judgment based on the interpretation of the information available in the context of the analysis and control of chemical processes. - Having the ability to know how to take initiatives and decisions taking into account the various aspects of interest in the analysis and control of chemical processes. D – Communication skills - Being able to explain to non-experts the basics of system dynamics (e.g., stability), and how the development and application of mathematical models allows to solve problems of design and control of chemical processes. - Describing the methodologies for the control of chemical using a technically correct language. E – Ability to learn - Acquiring the learning skills that are necessary for continuous updating in the field of the study of dynamics and control of chemical processes. - Acquiring the ability to used various bibliographic sources, both in Italian and in English, to develop new skills.

Channel 1
FRANCESCA PAGNANELLI Lecturers' profile

Program - Frequency - Exams

Course program
Errors (2h): types of errors (sensitivity error, experimental error, propagation error, systematic error, statistical error in inference); significant figures: definition, calculation and rounding; exercises (1h) on calculation of propagation errors. Descriptive statistics (2h): histograms, sample summaries, position indices, box plots; exercises (1h) for the construction of histograms in Excel and JMP, descriptive statistics functions in Excel and JMP. Probability distributions (4h): discrete and continuous random variables, mass function and probability density function (definition, properties, expected value and variance operators), distribution function; normal probability distribution, chi-squared distribution, Student's t distribution, Fisher's F distribution (probability density function, characteristic parameters, statistical tables); exercises (2h) on direct and inverse functions in Excel for the calculation of characteristic values of distributions). Sampling distributions (4h): definition of sampling distribution, the central limit theorem, sampling distribution for sample means of small samples, sampling distribution for sample variance and ratios of sample variances; sampling distribution for differences in sample means for large and small samples; methods for verifying the normal distribution of a sample: normal control chart, quantile-quantile diagrams; exercises (2h) for building quantile-quantile diagrams in Excel and JMP. Confidence intervals (4h): definition, confidence intervals for mean with small and large samples, confidence intervals for variance and for variance ratios; confidence intervals for the difference between means for small and large samples; exercises (2h) in Excel for calculating confidence intervals. Hypothesis test (10h): test phases (definition of hypotheses, identification of descriptive statistics, identification of rejection zones for one-way and two-way tests, test results, type I and II error, operating curves and their use upstream and downstream of the experiment), hypothesis test for comparing the mean with a reference value (large samples and small samples), hypothesis test for comparing two means (large samples and small samples, homo- and heteroscedasticity), hypothesis test for comparing one variance with a reference value, hypothesis test for comparing two variances; hypothesis test for the comparison of means in the case of paired samples; exercises (6h) in Excel and JMP for performing hypothesis tests. Analysis of variance for a multilevel factor (8h): statistical model for variance decomposition; variance decomposition and hypothesis testing, least significant difference method for identifying pairs of means that differ, operating curves; verification of the hypotheses upstream of the Anova (homoskedasticity verification by means of Bartlett's test, verification of the normal distribution of errors by quantile-quantile plot); exercises (5h) in Excel and JMP. Factorial experimentation (6h): definitions and advantages of factorial experimentation; statistical model, variance decomposition, hypothesis testing; examples of experimentation with 2 and 3 factors; non-replicated two-factor factor experimentation (model, variance decomposition and Anova), derivation of an empirical multivariate model downstream of the Anova, testing of hypotheses upstream of the Anova; exercises (4h) in Excel and JMP on factorials with 2 and 3 factors with and without replication. Factorials 2^k (6h): definition, introduction of the sign code for treatments, calculation of contrasts using table of signs and Yates algorithm, calculation of effects and sums of squared deviations from contrasts, statistical model and variance decomposition, table Anova, empirical models in coded variables, verification of the adequacy of the empirical model downstream of the Anova by analyzing the normal distribution of model-data deviations; identification of significant effects by graphical method for 2^k experiments in single replication, projection of a 2^k factorial in single replication; addition of the central points in the 2^k experimentation: verification of the curvature of the effects and Anova table; exercises (4h) in Excel and JMP for 2^k factorials replicated, single replicate and with central points. Linear regression (8h): Simple linear regression: modified linear model, calculation of parameters using the least squares method, confidence intervals on the parameters, confidence interval around the regression, hypothesis testing on the model parameters, Anova (test for the significance of the regression, test for the adequacy of the linear model, the coefficient of determination R2), regression for the origin, inverse regression (confidence interval on the estimate of x); multiple linear regression: assumptions (linearity, non-collinearity), least squares parameter estimation, confidence intervals on parameters, hypothesis testing on parameters, Anova for multiple linear regression model, corrected R2 and R2, choice of explanatory variables (stepwise methods); exercises (5h) in Excel and JMP on determination of parameters, confidence intervals, test of significance of the regression and model adequacy for simple and multiple regression. Parameter regression for nonlinear models (6h): linearizable models (example Langmuir), nonlinear regression for nonlinear models: algorithms for determining parameters, confidence intervals on parameters; exercises (4h) in Excel and Matlab.
Prerequisites
Mathematics I and Mathematics II or equivalent courses as content.
Books
Handouts provided by the teacher
Teaching mode
The course includes frontal lectures and classroom exercises with the computer and on the blackboard Attendance is optional
Frequency
in person and on digital platform (Eiduco)
Exam mode
The methods of evaluation include written exercises during the course (optional) and a final oral evaluation. The evaluation makes it possible to verify the achievement of the objectives in terms of acquired knowledge (descriptor 1) and acquired skills (descriptor 2). The ongoing assessments (2 in number) concern the application of statistical inference methods (confidence intervals, hypothesis tests, analysis of variance and regression analysis) including exercises and open-ended or multiple choice questions . The ongoing tests are held in the middle of the course and at the end of the course. The first test with topics related to confidence intervals, hypothesis testing and analysis of variance for 1-factor multi-level experimentation. The second test on topics related to analysis of variance for factorials and regression analysis. The ongoing tests are evaluated out of thirty and the final grade is the average of the two ongoing tests. The student who passes the written tests in progress with a mark of at least 18/30 can confirm the mark in the oral exam or take an additional oral exam. As an alternative to the ongoing written tests, the student can directly take the final oral exam in which questions are asked concerning the performance of specific exercises but also the presentation of principles underlying the acquired knowledge relating to statistical inference, experimental design and to the regression of the model parameters. To pass the exam, the student must demonstrate both in the ongoing and oral tests that he has acquired the specific knowledge provided in the course and that he knows how to use the acquired skills to carry out the proposed exercises. The evaluation is expressed out of thirty with a minimum mark of 18/30 and a maximum mark of 30/30 with honors.
Bibliography
D.C. Montgomery: Design and Analysis of Experiments (Mc Graw-Hill)
Lesson mode
The course includes frontal lectures and classroom exercises with the computer and on the blackboard Attendance is optional
FRANCESCA PAGNANELLI Lecturers' profile

Program - Frequency - Exams

Course program
Errors (2h): types of errors (sensitivity error, experimental error, propagation error, systematic error, statistical error in inference); significant figures: definition, calculation and rounding; exercises (1h) on calculation of propagation errors. Descriptive statistics (2h): histograms, sample summaries, position indices, box plots; exercises (1h) for the construction of histograms in Excel and JMP, descriptive statistics functions in Excel and JMP. Probability distributions (4h): discrete and continuous random variables, mass function and probability density function (definition, properties, expected value and variance operators), distribution function; normal probability distribution, chi-squared distribution, Student's t distribution, Fisher's F distribution (probability density function, characteristic parameters, statistical tables); exercises (2h) on direct and inverse functions in Excel for the calculation of characteristic values of distributions). Sampling distributions (4h): definition of sampling distribution, the central limit theorem, sampling distribution for sample means of small samples, sampling distribution for sample variance and ratios of sample variances; sampling distribution for differences in sample means for large and small samples; methods for verifying the normal distribution of a sample: normal control chart, quantile-quantile diagrams; exercises (2h) for building quantile-quantile diagrams in Excel and JMP. Confidence intervals (4h): definition, confidence intervals for mean with small and large samples, confidence intervals for variance and for variance ratios; confidence intervals for the difference between means for small and large samples; exercises (2h) in Excel for calculating confidence intervals. Hypothesis test (10h): test phases (definition of hypotheses, identification of descriptive statistics, identification of rejection zones for one-way and two-way tests, test results, type I and II error, operating curves and their use upstream and downstream of the experiment), hypothesis test for comparing the mean with a reference value (large samples and small samples), hypothesis test for comparing two means (large samples and small samples, homo- and heteroscedasticity), hypothesis test for comparing one variance with a reference value, hypothesis test for comparing two variances; hypothesis test for the comparison of means in the case of paired samples; exercises (6h) in Excel and JMP for performing hypothesis tests. Analysis of variance for a multilevel factor (8h): statistical model for variance decomposition; variance decomposition and hypothesis testing, least significant difference method for identifying pairs of means that differ, operating curves; verification of the hypotheses upstream of the Anova (homoskedasticity verification by means of Bartlett's test, verification of the normal distribution of errors by quantile-quantile plot); exercises (5h) in Excel and JMP. Factorial experimentation (6h): definitions and advantages of factorial experimentation; statistical model, variance decomposition, hypothesis testing; examples of experimentation with 2 and 3 factors; non-replicated two-factor factor experimentation (model, variance decomposition and Anova), derivation of an empirical multivariate model downstream of the Anova, testing of hypotheses upstream of the Anova; exercises (4h) in Excel and JMP on factorials with 2 and 3 factors with and without replication. Factorials 2^k (6h): definition, introduction of the sign code for treatments, calculation of contrasts using table of signs and Yates algorithm, calculation of effects and sums of squared deviations from contrasts, statistical model and variance decomposition, table Anova, empirical models in coded variables, verification of the adequacy of the empirical model downstream of the Anova by analyzing the normal distribution of model-data deviations; identification of significant effects by graphical method for 2^k experiments in single replication, projection of a 2^k factorial in single replication; addition of the central points in the 2^k experimentation: verification of the curvature of the effects and Anova table; exercises (4h) in Excel and JMP for 2^k factorials replicated, single replicate and with central points. Linear regression (8h): Simple linear regression: modified linear model, calculation of parameters using the least squares method, confidence intervals on the parameters, confidence interval around the regression, hypothesis testing on the model parameters, Anova (test for the significance of the regression, test for the adequacy of the linear model, the coefficient of determination R2), regression for the origin, inverse regression (confidence interval on the estimate of x); multiple linear regression: assumptions (linearity, non-collinearity), least squares parameter estimation, confidence intervals on parameters, hypothesis testing on parameters, Anova for multiple linear regression model, corrected R2 and R2, choice of explanatory variables (stepwise methods); exercises (5h) in Excel and JMP on determination of parameters, confidence intervals, test of significance of the regression and model adequacy for simple and multiple regression. Parameter regression for nonlinear models (6h): linearizable models (example Langmuir), nonlinear regression for nonlinear models: algorithms for determining parameters, confidence intervals on parameters; exercises (4h) in Excel and Matlab.
Prerequisites
Mathematics I and Mathematics II or equivalent courses as content.
Books
Handouts provided by the teacher
Teaching mode
The course includes frontal lectures and classroom exercises with the computer and on the blackboard Attendance is optional
Frequency
in person and on digital platform (Eiduco)
Exam mode
The methods of evaluation include written exercises during the course (optional) and a final oral evaluation. The evaluation makes it possible to verify the achievement of the objectives in terms of acquired knowledge (descriptor 1) and acquired skills (descriptor 2). The ongoing assessments (2 in number) concern the application of statistical inference methods (confidence intervals, hypothesis tests, analysis of variance and regression analysis) including exercises and open-ended or multiple choice questions . The ongoing tests are held in the middle of the course and at the end of the course. The first test with topics related to confidence intervals, hypothesis testing and analysis of variance for 1-factor multi-level experimentation. The second test on topics related to analysis of variance for factorials and regression analysis. The ongoing tests are evaluated out of thirty and the final grade is the average of the two ongoing tests. The student who passes the written tests in progress with a mark of at least 18/30 can confirm the mark in the oral exam or take an additional oral exam. As an alternative to the ongoing written tests, the student can directly take the final oral exam in which questions are asked concerning the performance of specific exercises but also the presentation of principles underlying the acquired knowledge relating to statistical inference, experimental design and to the regression of the model parameters. To pass the exam, the student must demonstrate both in the ongoing and oral tests that he has acquired the specific knowledge provided in the course and that he knows how to use the acquired skills to carry out the proposed exercises. The evaluation is expressed out of thirty with a minimum mark of 18/30 and a maximum mark of 30/30 with honors.
Bibliography
D.C. Montgomery: Design and Analysis of Experiments (Mc Graw-Hill)
Lesson mode
The course includes frontal lectures and classroom exercises with the computer and on the blackboard Attendance is optional
PIETRO ALTIMARI Lecturers' profile

Program - Frequency - Exams

Course program
Errors (2h): types of errors (sensitivity error, experimental error, propagation error, systematic error, statistical error in inference); significant figures: definition, calculation and rounding; exercises (1h) on calculation of propagation errors. Descriptive statistics (2h): histograms, sample summaries, position indices, box plots; exercises (1h) for the construction of histograms in Excel and JMP, descriptive statistics functions in Excel and JMP. Probability distributions (4h): discrete and continuous random variables, mass function and probability density function (definition, properties, expected value and variance operators), distribution function; normal probability distribution, chi-squared distribution, Student's t distribution, Fisher's F distribution (probability density function, characteristic parameters, statistical tables); exercises (2h) on direct and inverse functions in Excel for the calculation of characteristic values of distributions). Sampling distributions (4h): definition of sampling distribution, the central limit theorem, sampling distribution for sample means of small samples, sampling distribution for sample variance and ratios of sample variances; sampling distribution for differences in sample means for large and small samples; methods for verifying the normal distribution of a sample: normal control chart, quantile-quantile diagrams; exercises (2h) for building quantile-quantile diagrams in Excel and JMP. Confidence intervals (4h): definition, confidence intervals for mean with small and large samples, confidence intervals for variance and for variance ratios; confidence intervals for the difference between means for small and large samples; exercises (2h) in Excel for calculating confidence intervals. Hypothesis test (10h): test phases (definition of hypotheses, identification of descriptive statistics, identification of rejection zones for one-way and two-way tests, test results, type I and II error, operating curves and their use upstream and downstream of the experiment), hypothesis test for comparing the mean with a reference value (large samples and small samples), hypothesis test for comparing two means (large samples and small samples, homo- and heteroscedasticity), hypothesis test for comparing one variance with a reference value, hypothesis test for comparing two variances; hypothesis test for the comparison of means in the case of paired samples; exercises (6h) in Excel and JMP for performing hypothesis tests. Analysis of variance for a multilevel factor (8h): statistical model for variance decomposition; variance decomposition and hypothesis testing, least significant difference method for identifying pairs of means that differ, operating curves; verification of the hypotheses upstream of the Anova (homoskedasticity verification by means of Bartlett's test, verification of the normal distribution of errors by quantile-quantile plot); exercises (5h) in Excel and JMP. Factorial experimentation (6h): definitions and advantages of factorial experimentation; statistical model, variance decomposition, hypothesis testing; examples of experimentation with 2 and 3 factors; non-replicated two-factor factor experimentation (model, variance decomposition and Anova), derivation of an empirical multivariate model downstream of the Anova, testing of hypotheses upstream of the Anova; exercises (4h) in Excel and JMP on factorials with 2 and 3 factors with and without replication. Factorials 2^k (6h): definition, introduction of the sign code for treatments, calculation of contrasts using table of signs and Yates algorithm, calculation of effects and sums of squared deviations from contrasts, statistical model and variance decomposition, table Anova, empirical models in coded variables, verification of the adequacy of the empirical model downstream of the Anova by analyzing the normal distribution of model-data deviations; identification of significant effects by graphical method for 2^k experiments in single replication, projection of a 2^k factorial in single replication; addition of the central points in the 2^k experimentation: verification of the curvature of the effects and Anova table; exercises (4h) in Excel and JMP for 2^k factorials replicated, single replicate and with central points. Linear regression (8h): Simple linear regression: modified linear model, calculation of parameters using the least squares method, confidence intervals on the parameters, confidence interval around the regression, hypothesis testing on the model parameters, Anova (test for the significance of the regression, test for the adequacy of the linear model, the coefficient of determination R2), regression for the origin, inverse regression (confidence interval on the estimate of x); multiple linear regression: assumptions (linearity, non-collinearity), least squares parameter estimation, confidence intervals on parameters, hypothesis testing on parameters, Anova for multiple linear regression model, corrected R2 and R2, choice of explanatory variables (stepwise methods); exercises (5h) in Excel and JMP on determination of parameters, confidence intervals, test of significance of the regression and model adequacy for simple and multiple regression. Parameter regression for nonlinear models (6h): linearizable models (example Langmuir), nonlinear regression for nonlinear models: algorithms for determining parameters, confidence intervals on parameters; exercises (4h) in Excel and Matlab.
Prerequisites
Mathematics I and Mathematics II or equivalent courses as content.
Books
Handouts provided by the teacher
Teaching mode
The course includes frontal lectures and classroom exercises with the computer and on the blackboard Attendance is optional
Frequency
in person and on digital platform (Eiduco)
Exam mode
The methods of evaluation include written exercises during the course (optional) and a final oral evaluation. The evaluation makes it possible to verify the achievement of the objectives in terms of acquired knowledge (descriptor 1) and acquired skills (descriptor 2). The ongoing assessments (2 in number) concern the application of statistical inference methods (confidence intervals, hypothesis tests, analysis of variance and regression analysis) including exercises and open-ended or multiple choice questions . The ongoing tests are held in the middle of the course and at the end of the course. The first test with topics related to confidence intervals, hypothesis testing and analysis of variance for 1-factor multi-level experimentation. The second test on topics related to analysis of variance for factorials and regression analysis. The ongoing tests are evaluated out of thirty and the final grade is the average of the two ongoing tests. The student who passes the written tests in progress with a mark of at least 18/30 can confirm the mark in the oral exam or take an additional oral exam. As an alternative to the ongoing written tests, the student can directly take the final oral exam in which questions are asked concerning the performance of specific exercises but also the presentation of principles underlying the acquired knowledge relating to statistical inference, experimental design and to the regression of the model parameters. To pass the exam, the student must demonstrate both in the ongoing and oral tests that he has acquired the specific knowledge provided in the course and that he knows how to use the acquired skills to carry out the proposed exercises. The evaluation is expressed out of thirty with a minimum mark of 18/30 and a maximum mark of 30/30 with honors.
Bibliography
D.C. Montgomery: Design and Analysis of Experiments (Mc Graw-Hill)
Lesson mode
The course includes frontal lectures and classroom exercises with the computer and on the blackboard Attendance is optional
PIETRO ALTIMARI Lecturers' profile

Program - Frequency - Exams

Course program
Introduction to the study of system dynamics (6h) First principles mathematical models of chemical processes; Definition of dynamical system; Orbits and phase diagram; Stationary points; Stability of stationary points; Van Heerden stability criterion; Linearization of a dynamical system; Evaluation of the stability of stationary points by linearization analysis; Monod's chemostat; Substrate inhibition chemostat; CSTR with irreversible exothermic reaction; CSTR with autocatalytic reactions Linear systems (9h) Analysis of linear dynamical systems by applying the Laplace transform; Classification of the variables of a dynamical system (state variables, manipulable variables and disturbances); input-output structures (I/O); transfer functions for single-input/single-output (SISO) and multi-input/multi-output (MIMO) systems; poles and zeros of transfer functions; dynamics of first order systems; dynamics of second order systems; dynamics of higher order systems; stability assessment through pole analysis; Analysis of the dynamics of linear systems in the frequency domain; Bode and Nyquist diagrams; Proposed exercises: linearization, response analysis and stability study of systems of interest in industrial chemistry; Control of chemical processes (9h) Control systems: objectives, configurations in closed loop (feedback) and open loop (feedforward); Feedback control scheme for SISO systems; Proportional/integral/derivative type controllers (PID); Dynamics of closed loop controlled systems: effect of PID controller parameters; Stability of closed loop controlled systems; Root locus analysis; Stability analysis of controlled systems in the frequency domain: Bode criterion and Nyquist criterion; Criteria for designing a PID controller; Controller design using Bode and Nyquist criteria. Exercises proposed during the lessons: blackboard exercises to derive the dynamic response of I and II order processes in closed loop with derivative controllers and their combinations; stabilization and destabilization of systems by means of control systems.
Prerequisites
The course is included among the basic courses. Preparatory knowledge on Chemical Processes is considered to facilitate the acquisition of the illustrated methodologies.
Books
Reccomended textbooks: George Stephanopoulos (1984), Chemical Process Control: An Introduction to Theory and Practice. Prentice-Hall, Englewood Cliffs, New Jersey (USA) Ogunnaike, B.A. and W.H. Ray (1994). Process dynamics, modeling and control. Oxford University Press, New York (U.S.A.) Seborg, D.E., T.F. Edgar, D.A. Mellichamp and F.J. Doyle III, Process dynamics and control (4th edition). New York: Wiley, 2017.
Frequency
In presence
Exam mode
The exam can be carried out through an in itinere written test. Alternatively, the exam can be carried out through an oral interview. During the oral exam, problems similar to those covered by in intinere test are proposed to the students. Both the written test and the oral interview aim to evaluate the student's ability to solve problems of dynamics and control of chemical processes.
Lesson mode
The course includes frontal lectures. The lectures are given through the use of power-point slides or a dashboard.
  • Lesson code10612108
  • Academic year2024/2025
  • CourseIndustrial Chemistry
  • CurriculumMateriali Polimerici (MP)
  • Year1st year
  • Semester2nd semester
  • SSDING-IND/26
  • CFU9
  • Subject areaDiscipline chimiche ambientali, biotecnologiche, industriali, tecniche ed economiche